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Components

-Welcome to my Website-
Converting a Toyota Truck to run on battery power
Page last updated: March 2, 2017 1:30 PM
This page is going to list all the parts I used in thes conversion.
Motor: Siemens 1PV5135WS14 induction
motor
Make/Model
Siemens 1PV5135WS14 induction
Type
3 phase EV AC PM synchronous motor
Rated / max voltage
215V / 380V
Rated / max Power
45 kW 61.1hp / 78.4kW 106.6hp
Rated / max RPM
3,500 / 9,700
Rated / max torque
120 Nm 89 ft-lb / 190 Nm 140 ft-lb
Max current
400 A peak 282 A rms
Dimensions mm
425x245 x245
Weight (motor only)
91 kg 200 lb
Controller: Siemens Simovert short (6SV-1)
controller
Inverter type
Siemens Simovert short
Maximum power
100 kW
Max input voltage
380 V ±2%
Input voltage range, nom*
110...350 VDC
Input (battery) current max
282 A
PWM Switching frequency
6 kHz
Output current, max (RMS/peak)
282/400 A
Size and weight (aproximately)
25x10x5.5 59lb
Efficiency
92%
Main contactors
In separate box
DC-DC converter
Integrated
Protection
IP-54
Battery Charger: BRUSA NLG513-SA
charger
  Model
BRUSA NLG513-SA
Output voltage range
260...520 VDC
Max output current
12.5 A
Max output power
3.3kW
Efficiency
90...93%
Power factor
>0.99
Output voltage accuracy
+/- 1% of max voltage
Operating temp. range
-20...+80 °C (-4...+176 °F)
Dimensions
334 mm x 263 mm x 89 mm (13.15" x 10.35" x 3.5")
  Weight
6.0 ... 6.2 kg (13.2 lb ... 13.64 lb)
Battery Pack: Deka Dominator 8G24M
Deka
Battery Specs
Model
8G24M
Voltage
12
Ah Capacity 1hr rate
48.5
CCA @ 0ºF
550
Dimensions
10-7⁄8 (276) 6-3⁄4 (171) 9-7⁄8 (251)
Weight
52.5lbs
Pack Specs
Number of batteries
26
Pack Voltage
312 volts
Pack Capacity
15kwh
Usable Energy (80% DOD)
12kwh
Pack Weight
1360 lbs
Battery Boxes: Custom Welded Aluminum
Battery Box
Type
1/8th welded aluminum sheet metal
Quantity
3
Size
Various
Features
Insulated with 1inch blue foam on all sides and botom, 2inches on top
Mounting
Steel angle iron brackets
Ah Counter: BRUSA BCMxx
ah counter
  Model
BCMxx 
Measures

Amp Hours: in/out
Watt Hours: in/out
Pack Voltage
other stuff :)

  Measured current range
(0.01...2.5)*rated shunt value, (for instance 0.02...500 A with 200 A shunt, etc.)
  Measured Ah range
+/- 0.01...1065 Ah
  Measuring accuracy
1 %
  Voltage to measuring unit
15...500 VDC
  Operating temperature range
-20...+65 'C
Breaker/Manual Disconnect Airpax 250 Amp DC Circuit Breaker
Breaker
Model
Airpax JLM-1-1RLS5
Voltage Rating
125 DC (3 in series = theoretical 375v rating {WARNING: this is not recomended by electrical engineers})
Trip Amps
313
Hold Amps
250
Delay
53 Amps
Dimensions
10.5 Inches Long, 4.5 Inches High, 1.5 Inches Wide
Fuse: Ferraz Shawmut 300 AMP Fuse
Fuse
Model
Mfg. #A50QS300-4
Volt Rating
500
Amp Rating
300
POT Box: Felsted SK Potentiometer
potbox
Potentiometer
Felsted SK
Volt range
 
Box/Mechanism
Homemade
Cabin Heater: MES-DEA RM4 - fluid heater
heater
Model
RM4
Integrated water pump
Yes
Working voltage range
200 VDC <> 450 VDC
Power available
2 kW, 3 kW, 4 kW
Temperature set point
70°C±2°C  (158°F±3.6°F)
Dimensions
Approx. 210 mm x 140 mm x 340 mm
Weight
 2.8 kg
Fluid Pump: Bosch Pump For Motor/Controller cooling
pump
  Model
Bosch PA 66 - GF 30
  Nom voltage
12...14 VDC
  Productivity @ 0.12 bar pressure
~15 L/min (~3.96 GPM)
  Duty
continuous
  Max water temperature
100 °C  (212 °F)
  Life time 
10,000 hrs
  Dimensions with retaining bracket
96 x 55 (dia) mm  ( 3.77" x 2.16" dia)
  Weight
~ 200 g  (~0.44 lb)
Vacuum Pump: MES-DEA 70/6E (for power brakes)
vacuum pump
Model
70/6E
Nominal voltage
12 VDC nom.
Maximum current
< 2.5 A
Time to -0.5 bar (in 2 liter booster tank)
< 12 sec
Preset vacuum
-0.65 bar
Min pressure switch hysteresis
0.05 bar
Noise level
< 58 dBA
Dimensions and weight
190 mm x 139 mm x 118 mm, 1.3 kg
Power Steering Pump: Toyota MR2 Electric Power Steering Pump
PSP
Model
1992 Toyota MR2
Voltage
12
Current draw no load
~12 amps
Current with load
< ~70 amps
Power Steering Pump Control: Circuit Breaker/Relay
psp control
Model
Hi-amp Buss Breaker & 75amp automotive relay
Breaker specs
100 amp auto resetting breaker
Realay Specs
12v 75amp
Operation
on with ignition/manual operation from switch in dash.
 
 
 
made on a mac

© Tehben Dean 2007